Technology

Disc cultivator Diskomat PS

1 Full-surface tillage zone. The double-row disc section with aggressive geometry ensures excellent full-surface undercut to depth of 6–18 cm with intensive mixing of crop residues. The disc section is also spreading well crop residues over the surface.
2 The deflectors behind the discs increase soil crumbling and crop residue incorporation.
3 Clods crumbling and soil re-compaction zone. Optimum soil re-compaction ensures good water infiltration and soil water capillarity to the surface.

Disc cultivator Diskomat has a very broad range of use in various tillage technologies . It is suitable both for classical stubble cultivation after harvest to various depth up to 18 cm and for various types of other tillage.

A great advantage of the conception is the levelling effect

A great advantage of the machine conception is the generally known levelling effect, so the disc cultivator is also suitable for pre-sowing tillage when emphasis is put on good land levelling and quality tillage.

Compact dimensions, low weight

Disc cultivator Diskomat is unique in the overall construction and design as well as in the solution of the individual technical nodes and the use of special material technologies. That provides the machine with very compact dimensions (mainly for transport on the public road), very low weight and its favourable distribution onto the working units and particularly very low maintenance requirements. The machine construction meets the requirements for safety and requirements for the approval of operation on the public road.

Low maintenance requirements

Great emphasis is put on the overall design and ergonomics of the machine. All adjusting nodes are easily accessible to the operator and meet strict safety requirements. Most controlling elements are solved by hydraulics and can be comfortably regulated directly from the operator’s position in the tractor during work. There are very low maintenance requirements of the machine. When compared to competitive machines, the number of lubrication points and the frequency of lubrication are significantly minimized – most nodes are completely maintenance-free during the whole lifespan of the machine.

Option of several types of rear rollers

There are several types of rear rollers depending on the soil conditions. The integrated transport axle with braked wheels is a part of the double rubber-tyred roller. The axle placement thus ensures favourable position of the disc cultivator at work and maximum down-pressure on individual disc rows. This is very important for reliable operation of the machine even in heavy soil conditions and at high working speeds.

Disc cultivator Diskomat has a very broad range of use in various tillage technologies . It is suitable both for classical stubble cultivation after harvest to various depth up to 18 cm and for various types of other tillage.

A great advantage of the conception is the levelling effect

A great advantage of the machine conception is the generally known levelling effect, so the disc cultivator is also suitable for pre-sowing tillage when emphasis is put on good land levelling and quality tillage.

Compact dimensions, low weight

Disc cultivator Diskomat is unique in the overall construction and design as well as in the solution of the individual technical nodes and the use of special material technologies. That provides the machine with very compact dimensions (mainly for transport on the public road), very low weight and its favourable distribution onto the working units and particularly very low maintenance requirements. The machine construction meets the requirements for safety and requirements for the approval of operation on the public road.

Low maintenance requirements

Great emphasis is put on the overall design and ergonomics of the machine. All adjusting nodes are easily accessible to the operator and meet strict safety requirements. Most controlling elements are solved by hydraulics and can be comfortably regulated directly from the operator’s position in the tractor during work. There are very low maintenance requirements of the machine. When compared to competitive machines, the number of lubrication points and the frequency of lubrication are significantly minimized – most nodes are completely maintenance-free during the whole lifespan of the machine.

Option of several types of rear rollers

There are several types of rear rollers depending on the soil conditions. The integrated transport axle with braked wheels is a part of the double rubber-tyred roller. The axle placement thus ensures favourable position of the disc cultivator at work and maximum down-pressure on individual disc rows. This is very important for reliable operation of the machine even in heavy soil conditions and at high working speeds.

High performance and quality of work

  • High working speed up to 15 km/h.
  • Work without clogging due to high frame clearance.
  • Perfect undercut due to optimized tilt of the discs.
  • Serrated discs for safe penetration into the soil and intensive mixing.
  • Maintenance-free spring protection for optimal working disc angles.
  • Precise deep guiding with optimum soil compaction due to support and compaction rollers.
  • High working speed up to 15 km/h.
  • Work without clogging due to high frame clearance.
  • Perfect undercut due to optimized tilt of the discs.
  • Serrated discs for safe penetration into the soil and intensive mixing.
  • Maintenance-free spring protection for optimal working disc angles.
  • Precise deep guiding with optimum soil compaction due to support and compaction rollers.

Technics

Disc cultivator Diskomat PS

  1. Discs with the diameter 620 mm arranged in two rows will undercut the soil. Working depth is 5–18 cm. There is a deflector behind each row of discs for crumbling flying clods.
  2. Clods are crumbled by the rear roller.
  3. The additional Micro Drill machine for planting crops that can be seeded onto the soil surface. This includes, for example, mustard, phacelia, clover and grass.

Robust design

High-strength refined materials in connection with eXtra STEEL line technology guarantee long service life of our machines even in the most difficult conditions.

  • High-strength refined materials used for crucial nodes to ensure long service life
  • Individual disc protection
  • Maintenance-free disc bearings
  • Maintenance-free spring placement
Individual disc protection
Each of the discs is individually protected, ensuring thus perfect protection of working units and high throughflow for crop residues.
Maintenance free bearings
Robust disc bearings ensuring machine operation in the most demanding conditions.
Maintenance-free spring protection
Wide placement of the working units ensuring stability. Durable and maintenance-free spring protection with high release force.
Replaceable high-strength bushings
The working units mounted by replaceable high-strength bushings that ensure extended machine lifespan.

Easy operation

Due to minimum adjusting and lubricating points, the operation and subsequent maintenance are very easy steps that anybody can perform.

  • Minimum adjustment points.
  • Minimum lubrication points.
  • No angles adjustments or transpose of discs.
Working depth adjustment
Easy working depth adjustment according to the overview table by the setting washers on the roller piston rods.
Height-adjustable deflector
The height-adjustable right side deflector for ideal processed soil direction.

Smartly performed designed machine

The advantage of this machine is its multipurposeness and adjustability bringing high work variability.

  • Skilful when working in the field due to a short and compact design.
  • Machine stability in the field due to short design and light axle.
  • Very good self-cleaning capabilities of the space between the disc and the tine.
High speed of turning
Higher stability and higher speed of turning at headlands due to possibility of turning on all rollers.
Deflectors
Deflectors behind each row of discs directing and crumbling the soil.
Two types of deflectors
An option choice between two types of deflectors: comb-board / bar
Folding system
Patented folding system enabling the machine with the working span 7.8 m to be folded to the transport width 3 m and height 4 m and thus complies with the regulations for vehicles operation on the public road.
Forged disc arm and disc
Detail of the forged disc arm and disc sharpened around its entire perimeter.
Maintenance-free disc bearings
Detail of the disc placement – encapsulated tapered roller bearing.

Parameters

Technical parameters Units Diskomat 5 PS Diskomat 6 PS Diskomat 6,5 PS W Diskomat 8 PS Diskomat 8,5 PS W
Working width mm 5 000 6 000 6 300 7 800 8 300
Transport width mm 3 000 3 000 3 250 3 000 3 750
Transport height mm 3 300 3 650 4 000 4 000 4 000
Total machine length mm 6 600 6 600 6 600 6 600 7 250
Working depth mm 60─180 60─180 60─180 60─180 60─180

Number of discs – front row
Number of discs – rear row

pcs 20
20
24
24
25
25
30
30
33
33
Diameter of discs mm 620 620 620 620 620
Working performance ha/h 5─7,5 6─9 6,3─9,5 8─12 8,5─13
Towing vehicle 1 kW
HP
150─220
205─300
180─260
245─355
190─270
260─370
240─300
325─410
260─330
350─450
Working speed km/h 10─15 10─15 10─15 10─15 10─15
Maximum transport speed 5 km/h 20 20 20 20 20
Maximum slope availability ° 6 6 6 6 6
Dimension of tyre – transport 4   19.0/45-17
10.0/75-15,3
19.0/45-17
10.0/75-15,3
520/50 R17 19.0/45-17
10.0/75-15,3
520/50 R17
Brake type / distribution 3   air / two-line air / two-line air / two-line air / two-line air / two-line
Required pressure 3 kPa 8,5 8,5 8,5 8,5 8,5
Number of hydraulic circuits / pressure bar 3 / 200
2 / 200 4
3 / 200
2 / 200 4
3 / 200
2 / 200 4
3 / 200
2 / 200 4
3 (4) / 200
2 / 200 4
Number of quick connectors / type   6 / ISO 12,5
4 / ISO 12,5 4
6 / ISO 12,5
4 / ISO 12,5 4
6 / ISO 12,5
4 / ISO 12,5 4
6 / ISO 12,5
4 / ISO 12,5 4
6 / ISO 12,5
4 / ISO 12,5 4
Tractor hitch requirement   TBZ cat. 3 TBZ cat. 3 TBZ cat. 3 TBZ cat. 3 TBZ cat. 3
Machine weight 2 kg 6 200 6 950 7 850 8 660 10 000


1 Recommended towing vehicle, the actual pulling force may significantly change according to the tilling depth, soil conditions, inclination of land, wear of working units and their adjustment.
2 Machine weight with double roller.
3 Alternative of the hydraulic brake / operating pressure 130 ± 5 bar.
4 Valid for double rubber-tyred roller.
5 Transport / brake system: Follow national provisions valid for transport of machines on public roads. Verify legal provisions valid in the country, regulations on maximum allowable total weights and axle loads and also on necessary possible use of the brake system. If you have any questions, please contact our sales representative.

PS – semi-mounted foldable machine
PS W – semi-mounted foldable machine, transport width more than 3 metres

Optional

Photo gallery

Video

Files

Accessories

Rollers

Disc roller SDR
Diameter 580 mm
Weight 220 kg/m
Double ring roller DRR
Diameter 540/540 mm
Weight 195 kg/m
Double roller DR
Diameter 400/350 mm
Weight 180 kg/m
Ring roller RR
Diameter 520 mm
Weight 160 kg/m
V roller VR
Diameter 600 mm
Weight 175 kg/m
Double V-ring DVR
Diameter 550/550 mm
Weight 180 kg/m
Tube roller TRS
Diameter 600 mm
Weight 100 kg/m

Proper selection of the type of the rear roller contributing significantly to the final quality of the tillage is very important. The soil is recompacted by the roller and then it is the same way crumbled and levelled. The selection of the type of the roller depends on the soil type and on the manner of use of the machine.

Roller Tube-shaped
TRS
Double
DR
 Ring
RR
Double ring
DRR
Crumbling ●●○○ ●●●○ ●●●○ ●●●○
Stamping ●●●○ ●●●○ ●●●● ●●●●
Depth guiding ●●●○ ●●●● ●●●● ●●●●
Resistance against clogging ●○○○ ●●●○ ●●●● ●●●●
Suitability for stony soils ●●●○ ●●●○ ●●●○ ●●●○
Suitability for wet soils ●○○○ ●●○○ ●●●● ●●●●
Heavy soils ●●○○ ●●●● ●●●● ●●●●
Medium soils ●●●○ ●●●● ●●●● ●●●● 
Light soils ●●●● ●●●● ●●●● ●●●● 

 

Roller Disk
SDR
VR Double V-ring
DVR
Crumbling  ●●●○ ●●●○ ●●●○
Stamping ●●●● ●●●● ●●●●
Depth guiding ●●●● ●●●● ●●●●
Resistance against clogging  ●●●○ ●●●● ●●●●
Suitability for stony soils  ●●●○ ●●●○ ●●●○
Suitability for wet soils ●●●● ●●●● ●●●●
Heavy soils ●●●● ●●●● ●●●●
Medium soils ●●●● ●●●● ●●●●
Light soils  ●●●○ ●●●● ●●●●

Discs

Disk Ø 620 mm

Variants of hinges

Set of pins for TPH hinge category 4
TPH category 3
Loop for the lower hinge Ø 40 mm, Ø 50 mm , Ø 70 mm
Hinge K80 Ø 80 mm

Optional equipment

Micro Drill

Sowing of fine seeds.

Two-line single-circuit air brakes
Supporting depth wheels – set